Aerated concrete AEROK
The AEROC company (Aerok) is a manufacturer of aerated concrete blocks.
The AEROC company (Aerok) is a manufacturer of aerated concrete blocks.
One of the leaders in the market for the production and sale of building materials based on cellular autoclaved concrete in Ukraine is the company “AEROC” (Aerok). The production workshops of this plant are located in the Kiev region in the cities of Berezan and Obukhov. LLC “AEROC” is one of the subdivisions of the large industrial group LSR. The company “AEROC” Ltd. began its history for more than 6 years and in a relatively short period of time managed to establish itself exclusively on the positive side. The enterprise produces high-quality wall materials that meet modern European and Ukrainian quality standards.
The production facility, located in the city of Berezan, is equipped with a high-tech production line from HESS AAC Systems B.V. (Germany), which allows the production of more than 400,000 m3 of finished products per year.
The production workshops located in the city of Obukhov have at their disposal a modernized production line “Universal-60” and an ultra-modern high-tech production line from WEHRHAHN Smart (Germany). The production capacity of the plant allows to produce more than 350,000 m3 of finished products per year.
Each of the production facilities of AEROC LLC has at its disposal its own modern certified laboratories, which allow to constantly monitor the quality of products at almost all stages of its production. Each batch of finished products leaving the assembly line is accompanied by a quality certificate, which guarantees its high quality.
Wall structures built from products manufactured by AEROC have been repeatedly subjected to comprehensive comprehensive tests for seismic resistance, deformation, fire resistance, reliability and strength of masonry, for compliance with existing standards for noise and heat insulation, radiation safety in a number of specialized research institutes of the Ministry of Regional Construction of Ukraine, at the Institute of Hygiene and Medical Ecology, at the specialized Testing Center of the State Department of Fire Safety of the Ministry of Emergency Situations of Ukraine, etc., which confirmed their compliance with established standards and requirements for quality and reliability.
Autoclaved aerated concrete produced by AEROC LLC is produced using only environmentally friendly raw materials. It consists of the following natural components: gypsum stone, finely ground quartz sand, quicklime, high grade cement (without additives) and water. Aerated concrete products manufactured by AEROC are harmless to humans and the environment, their environmental safety is confirmed by the environmental safety certificate of the international standard ISO 14024: 1999. AEROC LLC is the first and still the only company in Ukraine that has received such an international certificate environmental safety.
Aerated concrete blocks manufactured by AEROC LLC have the following advantages:
- Simplicity and ease of installation work. Aerated concrete blocks “AEROC” are produced on high-tech modern equipment. They have the correct geometry and a fairly high manufacturing accuracy (±1 mm), which greatly simplifies and facilitates the installation process, reduces heat losses in masonry joints (due to the absence of cold bridges), and also avoids overspending masonry mortar.
- Durability. Since high-quality components are used in the production of AEROC TM autoclaved concrete, the technology of the production process is strictly observed, it has the characteristics of a mineral stone, is just as durable and reliable. Blocks of TM “AEROC” have low weight with large overall dimensions, which can significantly reduce the complexity of masonry work and increase the pace of construction. Installation does not require the use of special equipment and mechanical equipment.
- Low specific gravity. Blocks TM “AEROC” are made of lightweight aerated concrete, which has a low specific gravity. Due to this, the walls erected from this material are lightweight, which can significantly save on the arrangement of the foundation. The construction does not require the construction of an expensive powerful foundation, as for brick walls, which allows you to increase the pace of construction (there is no need to waste time waiting for the shrinkage of a heavy foundation) and avoid unnecessary financial expenses.
- Wealth of architectural forms. Aerated concrete blocks TM “AEROC” are easily processed even with hand tools (milled, sawn, cut). Aerated concrete products can take almost any geometric shape, which allows them to be used for the implementation of objects that have any architectural shape.
- Environmental friendliness. Aerated concrete blocks TM “AEROC”, produced by the autoclave method, are composed of exclusively environmentally friendly natural components. Aerated concrete is not only environmentally friendly during production, but also in the process of long-term operation is not able to have a negative impact on human health and the environment. Houses built from aerated concrete blocks TM “AEROC” have an environmental factor of 2.0, that is, they are absolutely safe for the environment and humans.
- Fire safety. In case of fire, aerated concrete blocks TM “AEROC” do not support combustion, do not emit hazardous and harmful substances. Aerated concrete is considered a non-combustible material. Under the action of open fire and exposure to high temperatures, houses built of aerated concrete blocks are able for a long time not to violate the geometry of the building and carry the design load.
- Thermal insulation characteristics. Aerated concrete blocks TM “AEROC”, due to high thermal insulation properties, allow saving up to 30% of electricity and gas on heating and air conditioning of the building. Houses built from AEROC TM blocks will give you coolness on a hot summer day and keep you warm in a cold winter.
- Strength and density. AEROC is always ready to offer aerated concrete blocks with an optimal ratio of density and strength. Using aerated concrete blocks TM “AEROC” in construction, you provide not only comfortable living conditions (good sound insulation, excellent thermal insulation, moisture and frost resistance), but also durability and excellent load-bearing capacity of the entire house structure.
The AEROC product range is represented by the following range of high quality products:
- Aerated concrete wall blocks TM “AEROC” with a tongue-and-groove system and pockets for easy grip. This series includes aerated concrete blocks of various densities and functional purposes (AEROC EcoTerm Super Plus (D300 density), AEROC EcoTerm (D400 density) and AEROC Classic (D500 density)). The blocks of this series have a unique structure of the surfaces of the end faces, which can significantly reduce the consumption of expensive heat-insulating adhesive and simplify installation. Special pockets facilitate the transfer of blocks and their installation.
- Traditional wall blocks TM “AEROC” with flat edges. The range of this series includes two types of blocks: AEROC Econom (having a density of D500) and AEROC Econom Plus (having a density of D400). The blocks of this series have an ideal shape geometry and smooth edges. Blocks TM “AEROC”, made in the traditional design, are ideal for the construction of walls of any type, size and configuration.
- Partition blocks TM “AEROC”. Partition blocks are designed for the construction of non-bearing walls. Due to their relatively small thickness (only 100 mm) they allow to increase the usable area of the room. Using them during construction, you can speed up the process of redevelopment of premises and the construction of internal non-bearing walls.
- Aerated concrete U-blocks TM “AEROC”. Aerated concrete U-blocks are an ideal solution for creating fixed formwork in the process of assembly and construction work when arranging monolithic lintels and beams.
- Jumpers reinforced TM “AEROC”. These reinforced partitions are specially designed to withstand a significant evenly divided load. They are an ideal solution when used as window and door lintels, in the arrangement of interfloor ceilings.
The use of AEROC products, which have excellent physical and technical characteristics and high quality, will allow you to build a warm, comfortable, beautiful, and most importantly reliable and durable house in the shortest possible time.
Description and technical characteristics of Aeroc products:
AEROC EcoTerm blocks have the shape of a rectangular parallelepiped with precise geometry (±1 mm), a “groove-comb” system, which serve as guides when laying blocks and perform the function of a “thermal lock” along a vertical seam. AEROC EcoTerm blocks have grip pockets that make it easy to lay and carry blocks during construction.
Scope of products
AEROC EcoTerm wall blocks are designed for the construction of external load-bearing walls in low-rise (2-3 floors) construction, as well as for filling external self-supporting walls of monolithic-frame buildings without limiting the number of storeys. AEROC EcoTerm 250 products are generally intended for the construction of exterior walls of small buildings (eg country houses) for seasonal living. Blocks AEROC EcoTerm 300 and AEROC EcoTerm 375 are used for the construction of external walls of buildings with a permanent habitation. Moreover, the thermal insulation characteristics of external walls made of AEROC EcoTerm 375 blocks exceed the most stringent Ukrainian regulatory requirements for thermal protection of buildings by almost 20%.
Block masonry
Due to the precise geometry of the AEROC EcoTerm blocks, the walls are laid using the AEROC adhesive or other adhesives recommended by AEROC. The thickness of the masonry joint is only 2 ± 1 mm, which completely eliminates heat loss in the walls through the so-called “cold bridges”. At the same time, the finished wall is so smooth that there is no need for additional work on its internal alignment.
| Average dry density, kg/m³ | 400 |
| Minimum guaranteed strength class | B 2,5 |
| Frost resistance, cycles, not less | F100 |
| Thermal conductivity of dry concrete, W/(m•°С), not more than | 0,10 |
Height 200 mm
| Thickness, mm | 75 | 100 | 200 | 250 | 280 | 300 | 375 | 400 | 500 |
| Height, mm | 200 | ||||||||
| Length, mm | 600 | ||||||||
| Block volume, m³ | 0,009 | 0,012 | 0,024 | 0,03 | 0,033 | 0,036 | 0,045 | 0,048 | 0,06 |
| Block weight, kg | 5,1 | 6,7 | 13,5 | 16,9 | 18,55 | 20,2 | 25,3 | 27 | 33,7 |
| Number of blocks in a pallet, m³ | 1,89 | 1,8/1,92 | 1,68/1,92 | 1,8 | 1,68 | 1,8 | 1,8 | 1,68/1,92 | 1,8 |
| Number of blocks in a pallet, pcs. | 210 | 150/160 | 75/80 | 60 | 50 | 50 | 40 | 35/40 | 30 |
| Price, /pc. | << Price >> | ||||||||
Height 250 mm
| Thickness, mm | 75 | 100 | 200 | 240 | 300 | 365 | 375 | 400 | |
| Height, mm | 250 | ||||||||
| Length, mm | 600 | ||||||||
| Block volume, m³ | 0,011 | 0,015 | 0,03 | 0,036 | 0,045 | 0,055 | 0,056 | 0,06 | |
| Block weight, kg | 6,3 | 8,4 | 16,9 | 20,2 | 25,3 | 30,8 | 31,6 | 33,7 | |
| Number of blocks in a pallet, m³ | 1,89 | 1,92 | 1,92 | 1,728 | 1,8 | 1,752 | 1,8 | 1,92 | |
| Number of blocks in a pallet, pcs. | 168 | 128 | 64 | 48 | 40 | 32 | 32 | 32 | |
| Price, /pc. | << Price >> | ||||||||
AEROC Classic blocks have the shape of a rectangular parallelepiped with precise geometry (±1 mm), a groove-comb system, which serve as guides when laying blocks and perform the function of a “thermal lock” along a vertical seam. AEROC Classic blocks have grip pockets that make it easy to lay and carry blocks during construction.
Scope of products
AEROC Classic wall blocks are designed for the construction of external load-bearing walls in low-rise (up to 5 floors) construction, for internal load-bearing walls and non-load-bearing partitions, as well as for filling external self-supporting walls of monolithic-frame buildings without limiting the number of storeys.
Partition blocks AEROC Classic 100, AEROC Classic 150 are used for the construction of internal interior partitions. Products AEROC Classic 200 and AEROC Classic 250, as a rule, are intended for the construction of load-bearing external walls with additional insulation, internal load-bearing walls, as well as for filling the space-planning cells of frame buildings in high-rise construction with subsequent insulation. AEROC Classic 300 and AEROC Classic 375 blocks are used for the construction of external walls of buildings, the number of storeys of which is not provided by the strength characteristics of AEROC EcoTerm blocks. For example, when building a 4-storey cottage, AEROC Classic blocks can be used on the first two floors, and AEROC EcoTerm blocks on the last floors. The thermal insulation characteristics of the outer walls made of AEROC Classic 375 blocks meet the regulatory requirements for the thermal protection of buildings and do not require additional insulation for all temperature zones of Ukraine.
Block masonry
Due to the precise geometry of AEROC Classic blocks, walls are laid using AEROC adhesive or other adhesives recommended by AEROC. The thickness of the masonry joint is only 2 ± 1 mm. At the same time, the finished wall is so smooth that there is no need for additional work on its internal alignment.
Specifications:
| Average dry density, kg/m³ | 500 |
| Minimum guaranteed strength class | B 2,5 |
| Frost resistance, cycles, not less | F100 |
| Thermal conductivity of dry concrete, W/(m•°С), not more than | 0,12 |
Height 200 mm
| Thickness, mm | 75 | 100 | 200 | 250 | 300 | 375 | 400 | ||
| Height, mm | 200 | ||||||||
| Length, mm | 600 | ||||||||
| Block volume, m³ | 0,009 | 0,012 | 0,024 | 0,030 | 0,036 | 0,045 | 0,048 | ||
| Block weight, kg | 5,9 | 7,9 | 15,9 | 19,9 | 23,9 | 29,8 | 31,9 | ||
| Number of blocks in a pallet, m³ | 1,89 | 1,8/1,92 | 1,68/1,92 | 1,8 | 1,8 | 1,8 | 1,68/1,92 | ||
| Number of blocks in a pallet, pcs. | 210 | 150/160 | 75/80 | 60 | 50 | 40 | 35/40 | ||
| Price, /pc. | << Price >> | ||||||||
Height 250 mm
| Thickness, mm | 75 | 100 | 200 | 240 | 300 | 365 | 375 | 400 | |
| Height, mm | 250 | ||||||||
| Length, mm | 600 | ||||||||
| Block volume, m³ | 0,011 | 0,015 | 0,03 | 0,036 | 0,045 | 0,055 | 0,056 | 0,06 | |
| Block weight, kg | 7,3 | 9,9 | 19,9 | 23,9 | 29,9 | 36,6 | 37,2 | 39,9 | |
| Number of blocks in a pallet, m³ | 1,89 | 1,92 | 1,92 | 1,728 | 1,8 | 1,752 | 1,8 | 1,92 | |
| Number of blocks in a pallet, pcs. | 168 | 128 | 64 | 48 | 40 | 32 | 32 | 32 | |
| Price, /pc. | << Price >> | ||||||||
AEROC EcoTerm Super Plus is a warm, lightweight and durable wall material. AEROC EcoTerm Super Plus blocks have the shape of a rectangular parallelepiped with precise geometry (± 1 mm), a tongue-and-groove system, which serve as guides when laying blocks and perform the function of a “thermal lock” along a vertical seam. AEROC EcoTerm Super Plus blocks have pockets for easy gripping, making it easier to lay and carry blocks during construction.
Scope of products
Wall blocks AEROC EcoTerm Super Plus are designed for the construction of external load-bearing walls in low-rise (up to 2 floors) construction, as well as for filling self-supporting walls of monolithic-frame buildings without a limit on the number of storeys.
AEROC EcoTerm Super Plus 300 and AEROC EcoTerm Super Plus 375 blocks are used for the construction of external walls of buildings with increased thermal performance. The thermal insulation of external walls made of AEROC EcoTerm Super Plus blocks is 20% higher than the thermal insulation of walls made of AEROC EcoTerm blocks or aerated concrete blocks with a density of 400 from other Ukrainian manufacturers. To date, a wall made of EcoTerm Super Plus 375 blocks is the warmest single-layer stone wall in Ukraine. For comparison, a wall made of EcoTerm Super Plus 375 blocks in terms of thermal performance is equal to a wall made of solid bricks on masonry mortar with a thickness of 3.4 m (!!!). These products are designed for the most demanding customers who want to achieve the standards of a “passive” house. At the same time, AEROC EcoTerm Super Plus 300 blocks are the best option for an energy-saving external wall on the principle of “price-energy efficiency”. The thermal insulation characteristics of external walls made of AEROC EcoTerm Super Plus 300 blocks are almost equal to those of walls made of AEROC EcoTerm 375 blocks and exceed the most stringent Ukrainian regulatory requirements for thermal protection of buildings by 20%.
A lower volume weight contributes to an increase in the standard load on vehicles, which reduces transportation costs for the delivery of products to the facility.
Block masonry
Due to the precise geometry of the AEROC EcoTerm Super Plus blocks, the walls are laid using AEROC adhesive or other adhesives recommended by AEROC. The thickness of the masonry joint is only 2 ± 1 mm, which completely eliminates heat loss in the walls through the so-called “cold bridges”. In this case, the wall is so smooth that there is no need for additional work on its internal alignment.
Specifications:
| Average dry density, kg/m³ | 300 |
| Minimum guaranteed strength class | B 2,0 |
| Frost resistance, cycles, not less | F35 |
| Thermal conductivity of dry concrete, W/(m•°С), not more than | 0,08 |
| Thickness, mm | 300 | 300 | 375 | 375 |
| Height, mm | 200 | 250 | 200 | 250 |
| Length, mm | 600 | |||
| Block volume, m³ | 0,036 | 0,045 | 0,045 | 0,056 |
| Block weight, kg | 13,9 | 17,35 | 17,35 | 21,62 |
| Number of blocks in a pallet, m³ | 1,8 | |||
| Number of blocks in a pallet, pcs. | 50 | 40 | 40 | 32 |
| Price, /pc. | << Price >> | |||
Aeroc U-blocks
AEROC U-blocks are made of cellular concrete with a density of 500 kg/m?
U-blocks are sawn from AEROC blocks of the appropriate width after they have been autoclaved.
Compliance and form
The technical parameters of U-blocks are identical to those of AEROC Classic blocks of the same width. AEROC U-blocks are tray-shaped wall blocks with a smooth surface.
Usage
AEROC U-Blocks are used to create concrete chords to increase the rigidity of structures, as well as support areas for panels, timber beams, mauerlats, etc. AEROC U-blocks are also used to make monolithic lintels on the construction site.
In this case, the U-blocks act as formwork and the design must take into account the general rules for the design of reinforced concrete structures.
masonry
For pouring concrete belts, AEROC U-blocks are tightly glued together with glue, forming a uniform and dense “tray”. The fittings are installed in the U-block tray and poured with concrete of the appropriate grade. Panels, beams, etc. can be installed after the concrete has acquired sufficient strength; however, these elements must rest on the concrete, and not on the edges of the U-blocks.
For the construction of jumpers from U-blocks, two options are possible:
1. Lintels are poured on the ground on a stable base and lifted with a crane to the intended place after the concrete has hardened.
2. First, a formwork made of wooden beams is installed above the window or door opening, then the U-blocks are laid. Reinforcement is installed in the tray of the AEROC U-block and filled with fine-grained concrete. The formwork is removed after the concrete has hardened.
The support of the lintels of AEROC U-blocks must be at least 250 mm to prevent destruction of the support pad. Only whole blocks are used for the support cushion.
Dimensions
| Product | U 400 | U 375 | U 365 | U 300 | U 288 | U 250 | U200 | ||
| Length, mm | 500 | ||||||||
| Width, mm | 400 | 375 | 365 | 300 | 288 | 250 | 200 | ||
| Height, mm | 200/250 | 200/250 | 250 | 200/250 | 200 | 200 | 200 | ||
| Number of blocks in a pallet, pcs. | 45/36 | 45/36 | 36 | 60/48 | 60 | 50 | 60 | ||
| Price, / pcs. | << Price >> | ||||||||
Aeroc Tool
A feature of the construction of houses from aerated concrete AEROC is the relative simplicity of their construction. AEROC Aerated Concrete is easy to cut, square, saw, drill and mill using both electric and hand tools. Simple tools and fixtures will ensure the speed of masonry and high-quality lubrication of the seams. Using cellular concrete for decorative finishing, AEROC blocks can be easily worked with a conventional chisel.
A hacksaw for cutting cellular concrete allows you to make additional blocks directly on the construction site.
The electric band saw is designed for precise sawing of a large number of AEROC aerated concrete blocks.
A wall chaser is a manual cutter for chasing grooves for wiring and for laying reinforcement.
The electric cutter is designed for milling grooves for laying fittings, electrical wiring and pipes of small diameter.
AEROC adhesive mortar carriages are designed to apply AEROC adhesive to the horizontal surface of blocks during laying. Carriages allow you to dose the adhesive in a uniform layer, ensuring the same thickness of the seam throughout the masonry. It is a good tool when laying long and straight walls. We recommend using carriages of appropriate sizes for all standard sizes of blocks.
Glue buckets are an effective tool for applying adhesive to vertical block surfaces, for masonry and for building complex walls. Convenient when applying glue to AEROC Element partition boards.
A drill drills holes for sockets and switches.
Aeroc Dry mixes
For the installation of AEROC products, special mixtures have been developed to ensure a durable and reliable quality of the masonry. Let the track that protrudes from the seams harden, and then remove it with a trowel or spatula.
AEROC white block adhesive It is a white adhesive mixture with increased strength characteristics.
Due to the color uniformity of the masonry, the thickness of the interior finish is reduced, and an expressive architectural style is also provided without the use of additional exterior finish.
AEROC block glue summer AEROC block glue is a mineral dry mix packed in 25 kg paper bags. AEROC block adhesive is designed for exterior and interior laying of AEROC EcoTerm and AEROC Classic blocks.
Instructions for use:
A bag of AEROC block glue (25 kg) is mixed with approximately 0.16 – 0.18 liters of clean water per 1 kg of dry mix. Block adhesive is mixed into a homogeneous mass using a powerful electric mixer. Mixing time is at least 2 minutes, after which the mass must stand for 10 minutes and then mixed again. The finished mixture should be used within 3 hours after adding water. The adhesive mixture is applied to a dust-free surface using adhesive carriages, buckets or notched trowels. Make sure that the entire surface of the block to be glued is covered with glue. Adhesion strength is not guaranteed when using blocks that are too wet or too dry. In warm, dry weather, it is necessary to pre-moisten the blocks and then prevent the wall from drying out too quickly. Allow the glue that has come out of the seams to harden, and then remove it with a trowel or spatula. In masonry, the thickness of the seam should be on average about 2 mm. The temperature of the blocks to be glued and the adhesive mixture must exceed +5°C. Adding water to a mixture that is starting to harden will not restore it to its original properties.
Horizontal masonry surfaces must be protected from atmospheric precipitation.
Storage At the construction site, mix bags should be stacked on pallets, not on the ground, and protected from rain. In closed packaging and in dry conditions, the adhesive mixture is stored for 1 year from the date of manufacture.
Winter adhesive mixtures Conventional adhesive mixtures are intended for use at temperatures above +5 °C.
In winter conditions, when the air temperature is below +5 °C, it is necessary to use winter adhesive mixtures, to which special antifreeze additives are added. Bags with such mixtures are marked with a special marking (snowflake). Designed for use in winter conditions down to -10°C.
Instructions for use: In addition to what is indicated in the instructions, when using winter mixtures, the following should also be taken into account:
- If possible, store bags with mixtures in a heated room.
- Use warm water (max. 60°C) and mix the adhesive mixture in a warm room. The temperature of the finished mixture should exceed +10 C.
- Before and after use, keep the glue carriages in warm water, insulate the utensils used for the preparation of the glue mixture and, if possible, protect the workplace from wind.
- The use time of the heated mixture is 30 minutes.
- The hardening time of the mixture applied to the masonry is a maximum of 5 minutes.
- AEROC blocks used in masonry and joint reinforcement must not be frozen, snowy or wet.
- It is advisable to preheat the blocks at least to a temperature of +1 ° C
Information section of the site containing information about the company and its activities.